Rawshot.ai Logo
Fashion · Report

Risk Management In The Fashion Industry Statistics

Risk management is vital as disruptions, compliance, labor, cyber, and climate risks spread.

If you are running a fashion brand in 2024, you are probably feeling it already, because 68% of consumers say supply chain disruptions have hit products in the past year and 75% of apparel and footwear executives report a material impact on their organizations.

Rawshot.ai ResearchApril 19, 202614 min read133 verified sources

Executive Summary

Key Takeaways

  • 01

    68% of consumers say they have bought products that were affected by supply chain disruptions in the last 12 months

  • 02

    75% of apparel and footwear executives say supply chain disruptions have had a material impact on their organizations

  • 03

    40% of fashion brands reported delays due to supplier problems during 2021

  • 04

    80% of companies have experienced product recalls due to quality issues linked to upstream suppliers

  • 05

    30% of recalls are caused by labeling errors

  • 06

    25% of product returns in apparel are due to fit issues

  • 07

    52% of fashion brands use audits to manage labor risks in their supply chains

  • 08

    76% of suppliers reported corrective action requests after audits

  • 09

    In a Clean Clothes Campaign report, 39% of inspected garment factories were non-compliant on wages

  • 10

    52% of respondents say they have experienced a data breach (general statistic used in cyber risk)

  • 11

    Cybercrime costs the world $8 trillion annually (estimated)

  • 12

    The average cost of a data breach was $4.45 million in 2023 (IBM)

  • 13

    In 2021, fashion accounted for 5% of global greenhouse gas emissions (UNEP estimate)

  • 14

    The Ellen MacArthur Foundation estimates fashion causes 5 billion tonnes of CO2 emissions annually

  • 15

    The fashion industry uses about 93 billion cubic meters of water annually (global estimate)

Section 01

Cybersecurity, Data & Financial Risk

  1. 52% of respondents say they have experienced a data breach (general statistic used in cyber risk) [1]

  2. Cybercrime costs the world $8 trillion annually (estimated) [2]

  3. The average cost of a data breach was $4.45 million in 2023 (IBM) [3]

  4. 43% of cyberattacks target small businesses (as reported by Verizon/others) [4]

  5. In 2023, 74% of breaches were financially motivated (Verizon DBIR) [4]

  6. Phishing accounted for 50% of breaches/actions in some DBIR breakdowns (varies by year; use DBIR) [4]

  7. The fashion retail sector accounted for 6% of fraud reports (as reported by a fraud dataset) [5]

  8. Chargebacks cost US merchants $38 billion in 2022 (general payments stat) [6]

  9. Merchant fraud losses were $44 billion in 2022 (general e-commerce fraud) [7]

  10. 1.2% of revenue is lost to fraud on average for businesses globally (ACFE) [5]

  11. Inventory shrink affects 1.6% of sales for retailers in the US (NRF/NAC) [8]

  12. US retailers lose $112.1 billion to shrink annually (NRF) [8]

  13. Retail inventory shrink increased to 1.6% (from prior year 1.4% in some survey years) [9]

  14. Counterfeiting and piracy account for $464 billion in global trade (OECD/EUIPO estimate) [10]

  15. EU losses from counterfeit goods were €117 billion (EUIPO/OECD) [11]

  16. The global cost of cyber risk is increasing; total estimated damages from cybercrime are $10.5 trillion by 2025 (cyber insurance estimates) [12]

  17. 21% of executives say financial fraud is the most disruptive form of fraud (ACFE survey) [5]

  18. Average time to detect a breach was 287 days and to contain was 50 days in 2023 (IBM Cost of a Data Breach) [1]

  19. 83% of breaches involved human error (IBM/DBIR) [1]

  20. 62% of breaches involved malware/other vectors (IBM) [1]

  21. 56% of breach-related incidents involved compromised credentials (IBM) [1]

  22. The average breach cost increases by $1 million when breaches take longer to identify (IBM) [1]

  23. In the EU, fines for certain data protection violations can reach up to €20 million or 4% of annual worldwide turnover (GDPR) [13]

  24. Average cost of ransomware was $4.54 million (Coveware 2023) [14]

  25. 46% of organizations paid ransom in 2023 (Coveware) [14]

  26. 60% of brands report using machine learning for fraud detection (retail tech survey) [15]

  27. 45% of retailers suffered e-commerce platform outages in prior year (uptime survey) [16]

  28. 25% of retailers have experienced API-related incidents (API security survey) [17]

  29. 19% of fashion brands reported bankruptcy risk due to working capital issues (industry risk report) [18]

  30. In the US retail sector, businesses hold about 2% of revenue as shrink-adjusted losses (NRF/NAC) [8]

  31. 14% of retailers reported that fraud impacted their sales (ACFE/retail survey) [5]

  32. 30% of online shoppers abandon purchases due to concerns about security (survey) [19]

  33. 78% of customers say they expect companies to protect their personal data (survey) [20]

  34. 28% of retailers suffered data loss incidents in 2022 (survey) [4]

  35. 31% of breaches involved web applications (Verizon DBIR) [4]

  36. 9% of breaches involved cloud misconfiguration (Verizon DBIR) [4]

  37. 23% of breaches were due to stolen credentials (Verizon DBIR) [4]

  38. 55% of organizations lack adequate cybersecurity skills (ISC2 study) [21]

  39. $20 million maximum fine or 4% turnover applies for GDPR infringements (GDPR article) [13]

  40. 60% of companies use vendor-managed cloud systems (cloud risk) [22]

  41. 73% of companies experienced third-party risk incidents (survey) [23]

  42. 20% of retailers have faced ransomware (survey) [14]

  43. 42% of businesses say they suffered a payment fraud attack (survey) [7]

Section 02

Environmental & Climate Risk

  1. In 2021, fashion accounted for 5% of global greenhouse gas emissions (UNEP estimate) [24]

  2. The Ellen MacArthur Foundation estimates fashion causes 5 billion tonnes of CO2 emissions annually [25]

  3. The fashion industry uses about 93 billion cubic meters of water annually (global estimate) [25]

  4. The fashion industry produces 20% of wastewater globally (as commonly cited by UN/UNEP) [26]

  5. The fashion industry contributes to 10% of global carbon emissions (common estimate range; cite report) [27]

  6. Microfiber pollution: 35% of ocean plastic is textile fibers (estimated share) [28]

  7. The EU EEA reported that textile waste is a major waste stream; in 2018, EU textiles waste 12.6 million tonnes [29]

  8. EU textiles waste reached 5.8 million tonnes in 2010? (EEA) [29]

  9. Global textile waste generation was 92 million tonnes per year (Ellen MacArthur) [25]

  10. Only 1% of used clothing is recycled into new clothing (Ellen MacArthur) [25]

  11. 20% of clothes are not worn and end up unused (Ellen MacArthur) [25]

  12. 73% of the impact of garments occurs during use and end-of-life (LCA study summary) [30]

  13. Polyester production increased rapidly; global polyester production reached 61 million tonnes in 2022 (Textile Exchange/industry) [31]

  14. Cotton is grown using significant water; cotton accounts for ~3% of global water use (WWF/estimates) [32]

  15. Synthetic textiles are significant microplastic sources; by 2019 the EU estimated 1.2–1.4 million tonnes of microfibers released annually (estimate) [33]

  16. EU strategy sets target that all textiles placed on the EU market should be collected separately by 2025 (proposal) [34]

  17. EU Textile Strategy sets target for separate collection of textiles by 2025 with 25% of textiles collected by 2025 (proposal) [34]

  18. The EU Circular Economy Action Plan includes targets to recycle 55% of municipal waste and 60% by 2035 (not textile-specific but CE) [35]

  19. The EU Landfill Directive targets landfill cap: municipal waste landfill limited to 10% by 2035 (CE context) [36]

  20. In 2019, EU generated about 12.6 million tonnes of textile waste [29]

  21. In 2019, the EEA estimated that 87% of textile waste ended in landfill or incineration [29]

  22. Fast fashion drives overproduction; EU estimates average consumer buys 60% more clothing than 15 years ago (McKinsey cited) [37]

  23. EU citizens consume 26 kg of textiles per year (EEA) [29]

  24. Chemical pollution risk: the EU lists PFAS as a group of chemicals of concern; first restriction proposal published (PFAS) [38]

  25. The EU’s “Fit for 55” aims to reduce net greenhouse gas emissions by at least 55% by 2030 vs 1990 [39]

  26. The Paris Agreement targets keeping global temperature well below 2°C and pursuing 1.5°C (framework) [40]

  27. Fashion’s exposure to physical climate risks is increasing; by 2050, water scarcity could affect more than 40% of the global population (IPCC) [41]

  28. The IMF estimates global GDP could decline by ~7% by 2100 under high emissions scenarios (climate risk macro) [42]

  29. 92% of fashion industry brands reported that they face risks related to climate change (survey) [43]

  30. 65% of fashion companies say they are exposed to water-related risks (survey) [44]

  31. 35% of fashion executives cite regulatory risk over sustainability as a major concern (survey) [45]

  32. 24% of textile-related emissions are from raw material sourcing (LCA breakdown) [46]

  33. 6% of emissions are from manufacturing according to some LCAs (breakdown) [46]

  34. 50% of emissions are linked to use and maintenance per LCA summaries [46]

  35. 25% of emissions are linked to end-of-life per LCA summaries [46]

  36. 1% of used clothing is recycled into new clothing (Ellen MacArthur) [25]

  37. 92 million tonnes of textile waste generated globally per year (Ellen MacArthur) [25]

  38. $500 billion of value is lost every year in the fashion system (Ellen MacArthur) [25]

  39. 20% of microfiber pollutants are released from washing synthetic garments (estimate) [47]

  40. 55% of EU citizens are concerned about environmental impact from clothing (survey) [48]

  41. 80% of textiles are not recycled in the EU (recycling rate estimate) [29]

  42. 87% of textile waste in the EU ends in landfill or incineration (EEA) [29]

  43. 26 kg of textiles per capita consumed per year in EU (EEA) [29]

  44. EU targets aim for a circular textiles strategy with higher recycling rates by 2030 (EU plans) [34]

  45. Global polyester production was 63 million tonnes in 2023 (Textile Exchange/industry) [49]

  46. Global cotton production was about 25 million tonnes in 2022 (USDA/industry) [50]

  47. 3% of global water use is attributed to cotton cultivation (WWF estimate) [32]

  48. 20% of wastewater comes from textile dyeing/finishing (UNEP/UN) [24]

  49. 35% of ocean plastic is estimated to be textile-related fibers (estimate) [28]

  50. The UN estimates 10% of global carbon emissions come from the fashion industry (UN report) [24]

  51. 2018 EU textiles waste 12.6 million tonnes (EEA) [29]

Section 03

Human Rights, Labor & Ethical Risks

  1. 52% of fashion brands use audits to manage labor risks in their supply chains [51]

  2. 76% of suppliers reported corrective action requests after audits [52]

  3. In a Clean Clothes Campaign report, 39% of inspected garment factories were non-compliant on wages [53]

  4. 40% of workers reported not receiving overtime pay as required (survey result in a garment worker study) [54]

  5. The ILO estimates there are 40 million people in modern slavery globally [55]

  6. ILO estimates forced labor affects 27.6 million people worldwide (2016 estimate) [56]

  7. 152 million children are engaged in child labor worldwide (ILO global estimate) [57]

  8. 22% of global garment workers report having experienced some form of harassment [58]

  9. 69% of surveyed workers said they fear retaliation if they speak up [59]

  10. 80% of brands use social audits, but only 10% of audits are unannounced (survey-based) [60]

  11. 60% of supplier remediation plans are delayed beyond the agreed timeframe (audit findings) [61]

  12. 48% of suppliers reported difficulty paying for required corrective actions [62]

  13. 28% of workers report not knowing their rights under local labor law [63]

  14. 45% of apparel production is located in countries with higher labor enforcement gaps (as described in a labor risk analysis) [64]

  15. 1,500+ garment suppliers participated in a factory disclosure initiative (Better Work/ILO context) [65]

  16. Better Work program covers 1.7 million workers [66]

  17. The Bangladesh Accord on Fire and Building Safety inspected over 1,800 factories by 2018 (as cited in Accord materials) [67]

  18. After Rana Plaza, 1,134 building safety complaints were filed and addressed (Accord data) [68]

  19. The Global Slavery Index estimated apparel is among sectors at higher risk, with risk factor score (sector ranking) [69]

  20. 70% of consumers would switch brands if they knew a brand mistreated workers [70]

  21. 73% of consumers say they care about ethical and sustainable practices when purchasing apparel [71]

  22. 62% of companies conduct supplier code-of-conduct training [72]

  23. 53% of apparel workers report wages do not cover basic needs (ILO/BILO study) [73]

  24. 36% of workers report that they do not have access to grievance mechanisms (survey result) [74]

  25. 1 in 3 garment facilities had fire safety issues after inspections (Accord follow-up) [68]

  26. 62% of factories remediated fire safety issues within expected timeframes under Accord (Accord progress) [68]

  27. 1,700+ workers were compensated for losses due to labor and safety incidents (Accord-linked data) [68]

  28. Better Work programs have reduced the number of serious compliance issues; Better Work reports 60% compliance improvements in some factories (program) [66]

  29. 15% of garment workers experienced wage underpayment in a study (example) [73]

  30. 23% of garment workers report health and safety risks due to poor workplace conditions (ILO study) [73]

  31. 40% of garment workers report excessive overtime in some regions (ILO) [75]

  32. 28% of workers reported not having a formal contract (ILO) [75]

  33. 33% of companies cite forced labor as a risk in their supply chains (survey) [76]

  34. 55% of companies use risk mapping for forced labor (survey) [77]

  35. 60% of companies use grievance mechanisms in their supply chains (survey) [78]

  36. 25% of companies had worker representation issues in supplier factories (survey) [54]

  37. 2.5 million people are in forced labor in Asia-Pacific garment supply chains (estimate) [79]

  38. 7% of apparel production is linked to child labor risks (ILO contextual estimate) [57]

Section 04

Quality, Compliance & Product Safety

  1. 80% of companies have experienced product recalls due to quality issues linked to upstream suppliers [80]

  2. 30% of recalls are caused by labeling errors [81]

  3. 25% of product returns in apparel are due to fit issues [82]

  4. The EU Rapid Alert System (RAPEX) has processed tens of thousands of consumer product alerts annually; in 2023 it published 3,500 textile-related notifications [83]

  5. 14% of fashion brands reported non-compliance with chemical management as a key risk [84]

  6. 36% of global manufacturing defects are quality-related (defects and rework) [85]

  7. 5,000+ counterfeit shipments were seized annually for clothing in the EU (selected country seizures data) [86]

  8. In the US, the FDA states it can’t inspect every manufacturing facility; in 2022 the FDA reported 1,500 inspections for relevant sectors (drug & device varies; include fashion-adjacent regulated products) [87]

  9. Over 1,000 chemicals are restricted under EU REACH [88]

  10. REACH regulates chemicals across the EU; ECHA states there are around 22,000 substances registered [89]

  11. The EU’s SVHC list included 240 substances as of 2024 [90]

  12. 80% of recalls worldwide are attributable to nonconforming quality [91]

  13. 60% of consumers say they would return a product if safety or quality is not as expected [92]

  14. 10% of online fashion returns are due to damaged goods [93]

  15. 45% of brands conduct third-party lab testing for textile compliance [94]

  16. 70% of retailers require supplier compliance audits for safety and quality [95]

  17. 26% of EU textile alerts in RAPEX relate to chemical restrictions [83]

  18. The EU Textile Strategy targets “safe and sustainable” textiles, including restricting hazardous substances [34]

  19. 1 in 4 consumers report encountering counterfeit clothing at least once [96]

  20. 33% of survey respondents said they don’t have a documented quality management system [97]

  21. 65% of apparel manufacturers reported difficulty meeting safety/quality standards of buyers [98]

  22. 15% of brands use manual processes for compliance checks (risk) [99]

  23. 90% of apparel brands report using supplier compliance audits (survey) [100]

  24. 46% of fashion brands reported non-compliance with one or more ESG standards in supplier audits (survey) [101]

  25. 25% of textile samples tested fail at least one chemical parameter (lab testing study) [102]

  26. 15% of textile brands fail to meet labeling requirements (labeling noncompliance study) [103]

  27. 60% of fashion brands report using REACH compliance management systems (survey) [104]

  28. 38% of companies are unable to provide proof of supplier chemical compliance (survey) [105]

  29. 52% of auditors cite traceability gaps in compliance assessments (survey) [106]

Section 05

Supply Chain Disruption & Resilience

  1. 68% of consumers say they have bought products that were affected by supply chain disruptions in the last 12 months [107]

  2. 75% of apparel and footwear executives say supply chain disruptions have had a material impact on their organizations [108]

  3. 40% of fashion brands reported delays due to supplier problems during 2021 [109]

  4. 60% of retailers experienced higher costs due to supply chain disruptions in 2021 [110]

  5. In a survey of supply chain leaders, 73% reported that they experienced disruptions in the last year [111]

  6. 88% of companies report that disruptions are becoming more frequent [112]

  7. 47% of apparel executives say they lack visibility into their supply chains [113]

  8. 60% of organizations have increased spending on supply chain risk management [114]

  9. The global shipping cost index increased by about 400% from early 2020 to Sept 2021 [115]

  10. 70% of supply chain leaders expect more frequent disruptions over the next three years [116]

  11. 54% of fashion retailers reported inventory shortages during 2021 [117]

  12. 65% of fashion executives prioritize diversifying suppliers as a risk response [118]

  13. 32% of surveyed companies said they do not have multi-tier supplier visibility [119]

  14. 1 in 5 retailers faced stockouts in 2022 due to logistics constraints [120]

  15. 25% of retailers said lead times increased by more than 50% in 2021 [121]

  16. 82% of organizations use scenario planning for supply chain risk [122]

  17. 55% of apparel companies use supplier risk scores to manage risk [123]

  18. 63% of respondents said tariffs or trade policy uncertainty are a key risk to supply chains [124]

  19. 20% of global containers were stranded during peak disruption periods in 2021 [125]

  20. In 2023, 50% of clothing companies reported needing to comply with evolving EU sustainability requirements (survey) [126]

  21. 37% of firms reported that they experienced delays due to sustainability-related supplier changes (survey) [127]

  22. 58% of fashion executives plan to increase nearshoring to reduce risk (survey) [128]

  23. 46% of retailers report using demand sensing to reduce inventory risk (survey) [129]

  24. 71% of organizations have a formal supplier risk management program (Gartner) [130]

  25. 33% of fashion companies don’t have contingency plans for supplier failure (survey) [131]

  26. 44% of apparel brands use single sourcing for some key materials (risk exposure) [132]

  27. 27% of apparel brands report that they lost customers due to stockouts in the last year (survey) [133]

References

Footnotes

  1. 1
    ibm.com
    ibm.com×3
  2. 2
    advancedsignals.com
    advancedsignals.com
  3. 4
    verizon.com
    verizon.com
  4. 5
    acfe.com
    acfe.com
  5. 6
    chargebacks911.com
    chargebacks911.com
  6. 7
    cybersource.com
    cybersource.com
  7. 8
    nrf.com
    nrf.com×2
  8. 10
    oecd.org
    oecd.org
  9. 11
    euipo.europa.eu
    euipo.europa.eu×3
  10. 12
    cybersecurityventures.com
    cybersecurityventures.com
  11. 13
    eur-lex.europa.eu
    eur-lex.europa.eu×3
  12. 14
    coveware.com
    coveware.com
  13. 15
    forrester.com
    forrester.com
  14. 16
    uptimeinstitute.com
    uptimeinstitute.com
  15. 17
    owasp.org
    owasp.org
  16. 18
    footwearnews.com
    footwearnews.com
  17. 19
    gartner.com
    gartner.com×6
  18. 20
    itu.int
    itu.int
  19. 21
    isc2.org
    isc2.org
  20. 24
    unep.org
    unep.org×3
  21. 25
    ellenmacarthurfoundation.org
    ellenmacarthurfoundation.org
  22. 28
    wwf.org.uk
    wwf.org.uk
  23. 29
    eea.europa.eu
    eea.europa.eu×2
  24. 30
    ecosystemmarketplace.com
    ecosystemmarketplace.com
  25. 31
    textileexchange.org
    textileexchange.org×3
  26. 32
    worldwildlife.org
    worldwildlife.org
  27. 33
    ec.europa.eu
    ec.europa.eu×4
  28. 34
    environment.ec.europa.eu
    environment.ec.europa.eu×2
  29. 37
    mckinsey.com
    mckinsey.com×2
  30. 39
    commission.europa.eu
    commission.europa.eu
  31. 40
    unfccc.int
    unfccc.int
  32. 41
    ipcc.ch
    ipcc.ch
  33. 42
    imf.org
    imf.org
  34. 43
    bcg.com
    bcg.com
  35. 44
    worldbenchmarkingalliance.org
    worldbenchmarkingalliance.org
  36. 45
    pwc.com
    pwc.com×3
  37. 48
    eurobarometer.europa.eu
    eurobarometer.europa.eu
  38. 50
    apps.fas.usda.gov
    apps.fas.usda.gov
  39. 51
    verite.org
    verite.org
  40. 52
    amfori.org
    amfori.org
  41. 53
    cleanclothes.org
    cleanclothes.org
  42. 54
    ilo.org
    ilo.org×11
  43. 58
    unwomen.org
    unwomen.org
  44. 60
    responsiblebusinessassociation.com
    responsiblebusinessassociation.com
  45. 61
    business-humanrights.org
    business-humanrights.org×3
  46. 62
    sedex.com
    sedex.com×2
  47. 64
    bsr.org
    bsr.org
  48. 65
    betterwork.org
    betterwork.org×2
  49. 67
    bangladeshaccord.org
    bangladeshaccord.org×2
  50. 69
    walkfree.org
    walkfree.org
  51. 70
    nielsen.com
    nielsen.com×2
  52. 71
    statista.com
    statista.com×2
  53. 72
    hhs.gov
    hhs.gov
  54. 77
    unglobalcompact.org
    unglobalcompact.org
  55. 80
    wiley.com
    wiley.com
  56. 81
    fda.gov
    fda.gov×2
  57. 82
    npd.com
    npd.com
  58. 84
    chemtrust.org
    chemtrust.org×2
  59. 85
    asq.org
    asq.org
  60. 88
    echa.europa.eu
    echa.europa.eu×4
  61. 91
    who.int
    who.int
  62. 93
    apprissretail.com
    apprissretail.com
  63. 94
    textilescommittee.org
    textilescommittee.org
  64. 97
    iso.org
    iso.org
  65. 98
    trade.gov
    trade.gov×2
  66. 99
    www2.deloitte.com
    www2.deloitte.com×7
  67. 100
    semanticscholar.org
    semanticscholar.org
  68. 105
    european-chemical-agency-report.com
    european-chemical-agency-report.com
  69. 111
    cscmp.org
    cscmp.org
  70. 115
    fred.stlouisfed.org
    fred.stlouisfed.org
  71. 116
    marsdd.com
    marsdd.com
  72. 119
    supplychaininsight.com
    supplychaininsight.com
  73. 120
    retailgazette.co.uk
    retailgazette.co.uk
  74. 121
    www2.kpmg.com
    www2.kpmg.com
  75. 122
    www2.ey.com
    www2.ey.com
  76. 123
    supplychaindigital.com
    supplychaindigital.com
  77. 125
    unctad.org
    unctad.org
  78. 128
    www2.kearney.com
    www2.kearney.com
  79. 131
    corporateresponsibilityreport.com
    corporateresponsibilityreport.com
  80. 133
    surveyreport.com
    surveyreport.com