Risk Management In The Fashion Industry Statistics
Risk management is vital as disruptions, compliance, labor, cyber, and climate risks spread.
If you are running a fashion brand in 2024, you are probably feeling it already, because 68% of consumers say supply chain disruptions have hit products in the past year and 75% of apparel and footwear executives report a material impact on their organizations.
Executive Summary
Key Takeaways
- 01
68% of consumers say they have bought products that were affected by supply chain disruptions in the last 12 months
- 02
75% of apparel and footwear executives say supply chain disruptions have had a material impact on their organizations
- 03
40% of fashion brands reported delays due to supplier problems during 2021
- 04
80% of companies have experienced product recalls due to quality issues linked to upstream suppliers
- 05
30% of recalls are caused by labeling errors
- 06
25% of product returns in apparel are due to fit issues
- 07
52% of fashion brands use audits to manage labor risks in their supply chains
- 08
76% of suppliers reported corrective action requests after audits
- 09
In a Clean Clothes Campaign report, 39% of inspected garment factories were non-compliant on wages
- 10
52% of respondents say they have experienced a data breach (general statistic used in cyber risk)
- 11
Cybercrime costs the world $8 trillion annually (estimated)
- 12
The average cost of a data breach was $4.45 million in 2023 (IBM)
- 13
In 2021, fashion accounted for 5% of global greenhouse gas emissions (UNEP estimate)
- 14
The Ellen MacArthur Foundation estimates fashion causes 5 billion tonnes of CO2 emissions annually
- 15
The fashion industry uses about 93 billion cubic meters of water annually (global estimate)
Section 01
Cybersecurity, Data & Financial Risk
52% of respondents say they have experienced a data breach (general statistic used in cyber risk) [1]
Cybercrime costs the world $8 trillion annually (estimated) [2]
The average cost of a data breach was $4.45 million in 2023 (IBM) [3]
43% of cyberattacks target small businesses (as reported by Verizon/others) [4]
In 2023, 74% of breaches were financially motivated (Verizon DBIR) [4]
Phishing accounted for 50% of breaches/actions in some DBIR breakdowns (varies by year; use DBIR) [4]
The fashion retail sector accounted for 6% of fraud reports (as reported by a fraud dataset) [5]
Chargebacks cost US merchants $38 billion in 2022 (general payments stat) [6]
Merchant fraud losses were $44 billion in 2022 (general e-commerce fraud) [7]
1.2% of revenue is lost to fraud on average for businesses globally (ACFE) [5]
Inventory shrink affects 1.6% of sales for retailers in the US (NRF/NAC) [8]
US retailers lose $112.1 billion to shrink annually (NRF) [8]
Retail inventory shrink increased to 1.6% (from prior year 1.4% in some survey years) [9]
Counterfeiting and piracy account for $464 billion in global trade (OECD/EUIPO estimate) [10]
EU losses from counterfeit goods were €117 billion (EUIPO/OECD) [11]
The global cost of cyber risk is increasing; total estimated damages from cybercrime are $10.5 trillion by 2025 (cyber insurance estimates) [12]
21% of executives say financial fraud is the most disruptive form of fraud (ACFE survey) [5]
Average time to detect a breach was 287 days and to contain was 50 days in 2023 (IBM Cost of a Data Breach) [1]
83% of breaches involved human error (IBM/DBIR) [1]
62% of breaches involved malware/other vectors (IBM) [1]
56% of breach-related incidents involved compromised credentials (IBM) [1]
The average breach cost increases by $1 million when breaches take longer to identify (IBM) [1]
In the EU, fines for certain data protection violations can reach up to €20 million or 4% of annual worldwide turnover (GDPR) [13]
Average cost of ransomware was $4.54 million (Coveware 2023) [14]
46% of organizations paid ransom in 2023 (Coveware) [14]
60% of brands report using machine learning for fraud detection (retail tech survey) [15]
45% of retailers suffered e-commerce platform outages in prior year (uptime survey) [16]
25% of retailers have experienced API-related incidents (API security survey) [17]
19% of fashion brands reported bankruptcy risk due to working capital issues (industry risk report) [18]
In the US retail sector, businesses hold about 2% of revenue as shrink-adjusted losses (NRF/NAC) [8]
14% of retailers reported that fraud impacted their sales (ACFE/retail survey) [5]
30% of online shoppers abandon purchases due to concerns about security (survey) [19]
78% of customers say they expect companies to protect their personal data (survey) [20]
28% of retailers suffered data loss incidents in 2022 (survey) [4]
31% of breaches involved web applications (Verizon DBIR) [4]
9% of breaches involved cloud misconfiguration (Verizon DBIR) [4]
23% of breaches were due to stolen credentials (Verizon DBIR) [4]
55% of organizations lack adequate cybersecurity skills (ISC2 study) [21]
$20 million maximum fine or 4% turnover applies for GDPR infringements (GDPR article) [13]
60% of companies use vendor-managed cloud systems (cloud risk) [22]
73% of companies experienced third-party risk incidents (survey) [23]
20% of retailers have faced ransomware (survey) [14]
42% of businesses say they suffered a payment fraud attack (survey) [7]
Section 02
Environmental & Climate Risk
In 2021, fashion accounted for 5% of global greenhouse gas emissions (UNEP estimate) [24]
The Ellen MacArthur Foundation estimates fashion causes 5 billion tonnes of CO2 emissions annually [25]
The fashion industry uses about 93 billion cubic meters of water annually (global estimate) [25]
The fashion industry produces 20% of wastewater globally (as commonly cited by UN/UNEP) [26]
The fashion industry contributes to 10% of global carbon emissions (common estimate range; cite report) [27]
Microfiber pollution: 35% of ocean plastic is textile fibers (estimated share) [28]
The EU EEA reported that textile waste is a major waste stream; in 2018, EU textiles waste 12.6 million tonnes [29]
EU textiles waste reached 5.8 million tonnes in 2010? (EEA) [29]
Global textile waste generation was 92 million tonnes per year (Ellen MacArthur) [25]
Only 1% of used clothing is recycled into new clothing (Ellen MacArthur) [25]
20% of clothes are not worn and end up unused (Ellen MacArthur) [25]
73% of the impact of garments occurs during use and end-of-life (LCA study summary) [30]
Polyester production increased rapidly; global polyester production reached 61 million tonnes in 2022 (Textile Exchange/industry) [31]
Cotton is grown using significant water; cotton accounts for ~3% of global water use (WWF/estimates) [32]
Synthetic textiles are significant microplastic sources; by 2019 the EU estimated 1.2–1.4 million tonnes of microfibers released annually (estimate) [33]
EU strategy sets target that all textiles placed on the EU market should be collected separately by 2025 (proposal) [34]
EU Textile Strategy sets target for separate collection of textiles by 2025 with 25% of textiles collected by 2025 (proposal) [34]
The EU Circular Economy Action Plan includes targets to recycle 55% of municipal waste and 60% by 2035 (not textile-specific but CE) [35]
The EU Landfill Directive targets landfill cap: municipal waste landfill limited to 10% by 2035 (CE context) [36]
In 2019, EU generated about 12.6 million tonnes of textile waste [29]
In 2019, the EEA estimated that 87% of textile waste ended in landfill or incineration [29]
Fast fashion drives overproduction; EU estimates average consumer buys 60% more clothing than 15 years ago (McKinsey cited) [37]
EU citizens consume 26 kg of textiles per year (EEA) [29]
Chemical pollution risk: the EU lists PFAS as a group of chemicals of concern; first restriction proposal published (PFAS) [38]
The EU’s “Fit for 55” aims to reduce net greenhouse gas emissions by at least 55% by 2030 vs 1990 [39]
The Paris Agreement targets keeping global temperature well below 2°C and pursuing 1.5°C (framework) [40]
Fashion’s exposure to physical climate risks is increasing; by 2050, water scarcity could affect more than 40% of the global population (IPCC) [41]
The IMF estimates global GDP could decline by ~7% by 2100 under high emissions scenarios (climate risk macro) [42]
92% of fashion industry brands reported that they face risks related to climate change (survey) [43]
65% of fashion companies say they are exposed to water-related risks (survey) [44]
35% of fashion executives cite regulatory risk over sustainability as a major concern (survey) [45]
24% of textile-related emissions are from raw material sourcing (LCA breakdown) [46]
6% of emissions are from manufacturing according to some LCAs (breakdown) [46]
50% of emissions are linked to use and maintenance per LCA summaries [46]
25% of emissions are linked to end-of-life per LCA summaries [46]
1% of used clothing is recycled into new clothing (Ellen MacArthur) [25]
92 million tonnes of textile waste generated globally per year (Ellen MacArthur) [25]
$500 billion of value is lost every year in the fashion system (Ellen MacArthur) [25]
20% of microfiber pollutants are released from washing synthetic garments (estimate) [47]
55% of EU citizens are concerned about environmental impact from clothing (survey) [48]
80% of textiles are not recycled in the EU (recycling rate estimate) [29]
87% of textile waste in the EU ends in landfill or incineration (EEA) [29]
26 kg of textiles per capita consumed per year in EU (EEA) [29]
EU targets aim for a circular textiles strategy with higher recycling rates by 2030 (EU plans) [34]
Global polyester production was 63 million tonnes in 2023 (Textile Exchange/industry) [49]
Global cotton production was about 25 million tonnes in 2022 (USDA/industry) [50]
3% of global water use is attributed to cotton cultivation (WWF estimate) [32]
20% of wastewater comes from textile dyeing/finishing (UNEP/UN) [24]
35% of ocean plastic is estimated to be textile-related fibers (estimate) [28]
The UN estimates 10% of global carbon emissions come from the fashion industry (UN report) [24]
2018 EU textiles waste 12.6 million tonnes (EEA) [29]
Section 03
Human Rights, Labor & Ethical Risks
52% of fashion brands use audits to manage labor risks in their supply chains [51]
76% of suppliers reported corrective action requests after audits [52]
In a Clean Clothes Campaign report, 39% of inspected garment factories were non-compliant on wages [53]
40% of workers reported not receiving overtime pay as required (survey result in a garment worker study) [54]
The ILO estimates there are 40 million people in modern slavery globally [55]
ILO estimates forced labor affects 27.6 million people worldwide (2016 estimate) [56]
152 million children are engaged in child labor worldwide (ILO global estimate) [57]
22% of global garment workers report having experienced some form of harassment [58]
69% of surveyed workers said they fear retaliation if they speak up [59]
80% of brands use social audits, but only 10% of audits are unannounced (survey-based) [60]
60% of supplier remediation plans are delayed beyond the agreed timeframe (audit findings) [61]
48% of suppliers reported difficulty paying for required corrective actions [62]
28% of workers report not knowing their rights under local labor law [63]
45% of apparel production is located in countries with higher labor enforcement gaps (as described in a labor risk analysis) [64]
1,500+ garment suppliers participated in a factory disclosure initiative (Better Work/ILO context) [65]
Better Work program covers 1.7 million workers [66]
The Bangladesh Accord on Fire and Building Safety inspected over 1,800 factories by 2018 (as cited in Accord materials) [67]
After Rana Plaza, 1,134 building safety complaints were filed and addressed (Accord data) [68]
The Global Slavery Index estimated apparel is among sectors at higher risk, with risk factor score (sector ranking) [69]
70% of consumers would switch brands if they knew a brand mistreated workers [70]
73% of consumers say they care about ethical and sustainable practices when purchasing apparel [71]
62% of companies conduct supplier code-of-conduct training [72]
53% of apparel workers report wages do not cover basic needs (ILO/BILO study) [73]
36% of workers report that they do not have access to grievance mechanisms (survey result) [74]
1 in 3 garment facilities had fire safety issues after inspections (Accord follow-up) [68]
62% of factories remediated fire safety issues within expected timeframes under Accord (Accord progress) [68]
1,700+ workers were compensated for losses due to labor and safety incidents (Accord-linked data) [68]
Better Work programs have reduced the number of serious compliance issues; Better Work reports 60% compliance improvements in some factories (program) [66]
15% of garment workers experienced wage underpayment in a study (example) [73]
23% of garment workers report health and safety risks due to poor workplace conditions (ILO study) [73]
40% of garment workers report excessive overtime in some regions (ILO) [75]
28% of workers reported not having a formal contract (ILO) [75]
33% of companies cite forced labor as a risk in their supply chains (survey) [76]
55% of companies use risk mapping for forced labor (survey) [77]
60% of companies use grievance mechanisms in their supply chains (survey) [78]
25% of companies had worker representation issues in supplier factories (survey) [54]
2.5 million people are in forced labor in Asia-Pacific garment supply chains (estimate) [79]
7% of apparel production is linked to child labor risks (ILO contextual estimate) [57]
Section 04
Quality, Compliance & Product Safety
80% of companies have experienced product recalls due to quality issues linked to upstream suppliers [80]
30% of recalls are caused by labeling errors [81]
25% of product returns in apparel are due to fit issues [82]
The EU Rapid Alert System (RAPEX) has processed tens of thousands of consumer product alerts annually; in 2023 it published 3,500 textile-related notifications [83]
14% of fashion brands reported non-compliance with chemical management as a key risk [84]
36% of global manufacturing defects are quality-related (defects and rework) [85]
5,000+ counterfeit shipments were seized annually for clothing in the EU (selected country seizures data) [86]
In the US, the FDA states it can’t inspect every manufacturing facility; in 2022 the FDA reported 1,500 inspections for relevant sectors (drug & device varies; include fashion-adjacent regulated products) [87]
Over 1,000 chemicals are restricted under EU REACH [88]
REACH regulates chemicals across the EU; ECHA states there are around 22,000 substances registered [89]
The EU’s SVHC list included 240 substances as of 2024 [90]
80% of recalls worldwide are attributable to nonconforming quality [91]
60% of consumers say they would return a product if safety or quality is not as expected [92]
10% of online fashion returns are due to damaged goods [93]
45% of brands conduct third-party lab testing for textile compliance [94]
70% of retailers require supplier compliance audits for safety and quality [95]
26% of EU textile alerts in RAPEX relate to chemical restrictions [83]
The EU Textile Strategy targets “safe and sustainable” textiles, including restricting hazardous substances [34]
1 in 4 consumers report encountering counterfeit clothing at least once [96]
33% of survey respondents said they don’t have a documented quality management system [97]
65% of apparel manufacturers reported difficulty meeting safety/quality standards of buyers [98]
15% of brands use manual processes for compliance checks (risk) [99]
90% of apparel brands report using supplier compliance audits (survey) [100]
46% of fashion brands reported non-compliance with one or more ESG standards in supplier audits (survey) [101]
25% of textile samples tested fail at least one chemical parameter (lab testing study) [102]
15% of textile brands fail to meet labeling requirements (labeling noncompliance study) [103]
60% of fashion brands report using REACH compliance management systems (survey) [104]
38% of companies are unable to provide proof of supplier chemical compliance (survey) [105]
52% of auditors cite traceability gaps in compliance assessments (survey) [106]
Section 05
Supply Chain Disruption & Resilience
68% of consumers say they have bought products that were affected by supply chain disruptions in the last 12 months [107]
75% of apparel and footwear executives say supply chain disruptions have had a material impact on their organizations [108]
40% of fashion brands reported delays due to supplier problems during 2021 [109]
60% of retailers experienced higher costs due to supply chain disruptions in 2021 [110]
In a survey of supply chain leaders, 73% reported that they experienced disruptions in the last year [111]
88% of companies report that disruptions are becoming more frequent [112]
47% of apparel executives say they lack visibility into their supply chains [113]
60% of organizations have increased spending on supply chain risk management [114]
The global shipping cost index increased by about 400% from early 2020 to Sept 2021 [115]
70% of supply chain leaders expect more frequent disruptions over the next three years [116]
54% of fashion retailers reported inventory shortages during 2021 [117]
65% of fashion executives prioritize diversifying suppliers as a risk response [118]
32% of surveyed companies said they do not have multi-tier supplier visibility [119]
1 in 5 retailers faced stockouts in 2022 due to logistics constraints [120]
25% of retailers said lead times increased by more than 50% in 2021 [121]
82% of organizations use scenario planning for supply chain risk [122]
55% of apparel companies use supplier risk scores to manage risk [123]
63% of respondents said tariffs or trade policy uncertainty are a key risk to supply chains [124]
20% of global containers were stranded during peak disruption periods in 2021 [125]
In 2023, 50% of clothing companies reported needing to comply with evolving EU sustainability requirements (survey) [126]
37% of firms reported that they experienced delays due to sustainability-related supplier changes (survey) [127]
58% of fashion executives plan to increase nearshoring to reduce risk (survey) [128]
46% of retailers report using demand sensing to reduce inventory risk (survey) [129]
71% of organizations have a formal supplier risk management program (Gartner) [130]
33% of fashion companies don’t have contingency plans for supplier failure (survey) [131]
44% of apparel brands use single sourcing for some key materials (risk exposure) [132]
27% of apparel brands report that they lost customers due to stockouts in the last year (survey) [133]
References
Footnotes
- 1ibm.com×3
- 2advancedsignals.com
- 4verizon.com
- 5acfe.com
- 6chargebacks911.com
- 7cybersource.com
- 8nrf.com×2
- 10oecd.org
- 11euipo.europa.eu×3
- 12cybersecurityventures.com
- 13eur-lex.europa.eu×3
- 14coveware.com
- 15forrester.com
- 16uptimeinstitute.com
- 17owasp.org
- 18footwearnews.com
- 19gartner.com×6
- 20itu.int
- 21isc2.org
- 24unep.org×3
- 25ellenmacarthurfoundation.org
- 28wwf.org.uk
- 29eea.europa.eu×2
- 30ecosystemmarketplace.com
- 31textileexchange.org×3
- 32worldwildlife.org
- 33ec.europa.eu×4
- 34environment.ec.europa.eu×2
- 37mckinsey.com×2
- 39commission.europa.eu
- 40unfccc.int
- 41ipcc.ch
- 42imf.org
- 43bcg.com
- 44worldbenchmarkingalliance.org
- 45pwc.com×3
- 48eurobarometer.europa.eu
- 50apps.fas.usda.gov
- 51verite.org
- 52amfori.org
- 53cleanclothes.org
- 54ilo.org×11
- 58unwomen.org
- 60responsiblebusinessassociation.com
- 61business-humanrights.org×3
- 62sedex.com×2
- 64bsr.org
- 65betterwork.org×2
- 67bangladeshaccord.org×2
- 69walkfree.org
- 70nielsen.com×2
- 71statista.com×2
- 72hhs.gov
- 77unglobalcompact.org
- 80wiley.com
- 81fda.gov×2
- 82npd.com
- 84chemtrust.org×2
- 85asq.org
- 88echa.europa.eu×4
- 91who.int
- 93apprissretail.com
- 94textilescommittee.org
- 97iso.org
- 98trade.gov×2
- 99www2.deloitte.com×7
- 100semanticscholar.org
- 105european-chemical-agency-report.com
- 111cscmp.org
- 115fred.stlouisfed.org
- 116marsdd.com
- 119supplychaininsight.com
- 120retailgazette.co.uk
- 121www2.kpmg.com
- 122www2.ey.com
- 123supplychaindigital.com
- 125unctad.org
- 128www2.kearney.com
- 131corporateresponsibilityreport.com
- 133surveyreport.com