Supply Chain Management In The Fashion Retail Industry Statistics
Fashion retailers prioritize planning, visibility, and AI to cut stockouts, waste, emissions.
Supply chain management in fashion retail is having a make-or-break moment, with 80% of retailers calling it a top priority and 65% of executives already feeling major disruption impacts, while rising stockouts, volatile demand, and mounting sustainability pressure force brands to rethink planning, visibility, and logistics from end to end.
Executive Summary
Key Takeaways
- 01
80% of retailers reported that improving their supply chain is a top priority
- 02
90% of respondents said better supply chain planning improves service levels
- 03
20% reduction in supply chain costs possible with better planning
- 04
65% of retail executives said supply chain disruptions have had a significant impact on their business
- 05
75% of executives expect disruption to increase over the next 12 months
- 06
40% of retailers reported they experienced stockouts in 2021
- 07
10% of inventory is obsolete due to fashion changes
- 08
20% of clothes in the world are never worn
- 09
Global apparel resale market expected to reach $51B by 2030
- 10
10% of retailers cite compliance with ESG as a driver for supply chain initiatives
- 11
60% of fashion companies are investing in AI to improve forecasting
- 12
50% of retailers say real-time inventory visibility improves customer experience
- 13
Global apparel e-commerce sales expected to reach $1T by 2026
- 14
30% of apparel purchases in the US are influenced by online research
- 15
63% of shoppers expect fast shipping (2-3 days) for online orders
Section 01
Data, Tech & Visibility
10% of retailers cite compliance with ESG as a driver for supply chain initiatives [1]
60% of fashion companies are investing in AI to improve forecasting [2]
50% of retailers say real-time inventory visibility improves customer experience [3]
68% of executives believe supply chain analytics helps reduce costs [4]
74% of supply chain leaders say they want end-to-end visibility [5]
RFID adoption can reduce inventory inaccuracies by up to 50% [6]
Barcode scanning can improve stock accuracy from 65% to 95% [7]
AI-based demand forecasting can reduce forecast errors by 10%–50% [8]
Using machine learning, one retailer improved forecast accuracy by 10–20% [9]
25% of retail organizations use predictive analytics for supply chain [10]
30% of retailers have implemented transportation management systems (TMS) [11]
45% of retailers use spreadsheets for supply chain planning [12]
55% of firms are using some form of cloud for supply chain operations [13]
40% of retailers are investing in supply chain automation [14]
20% of retailers use IoT for warehouse tracking [15]
15% of retailers use IoT for cold-chain or temperature-sensitive goods [16]
30% of retailers cite blockchain as a priority for traceability [17]
Section 02
Demand, Omnichannel & Customers
Global apparel e-commerce sales expected to reach $1T by 2026 [18]
30% of apparel purchases in the US are influenced by online research [19]
63% of shoppers expect fast shipping (2-3 days) for online orders [20]
50% of consumers say free shipping is the biggest driver of online purchase [21]
80% of consumers say they would abandon a purchase if delivery date is not clear [22]
60% of shoppers use delivery tracking [23]
40% of consumers expect same-day delivery for apparel [24]
55% of retailers reported omnichannel inventory issues affected sales [25]
20% of retailers attribute excess inventory to demand forecasting errors [26]
25% of retailers cite promotions as a driver for demand volatility [27]
30% of fashion brands say demand is highly unpredictable [28]
70% of retailers are concerned about meeting demand during peak holiday periods [29]
75% of consumers say they want more information about product origin [30]
25% of consumers will pay more for traceable products [31]
20% of consumers in EU consider sustainability when shopping for apparel [32]
Section 03
Risk, Resilience & Disruption
65% of retail executives said supply chain disruptions have had a significant impact on their business [33]
75% of executives expect disruption to increase over the next 12 months [34]
40% of retailers reported they experienced stockouts in 2021 [35]
30% of retailers said out-of-stocks were a major cause of lost sales [36]
25% of retailers plan to increase safety stock levels in response to volatility [37]
20% of fashion retailers use multi-sourcing to mitigate disruption risk [38]
15% of retailers hold inventory to hedge against port congestion [39]
60% of fashion executives cite lead-time variability as a key issue [40]
45% of retailers say supplier compliance issues delay shipments [41]
30% of fashion retailers have experienced factory shutdowns affecting deliveries [42]
12% of retailers said logistics costs increased materially during 2021 [43]
7%–9% increase in transportation costs for US retailers in 2021 [44]
Section 04
Supply Chain Performance & Priorities
80% of retailers reported that improving their supply chain is a top priority [45]
90% of respondents said better supply chain planning improves service levels [46]
20% reduction in supply chain costs possible with better planning [47]
30% reduction in stockouts possible with advanced inventory optimization [48]
10% reduction in inventory levels possible with S&OP improvements [49]
15% improvement in fill rates through better replenishment planning [50]
25% increase in forecast accuracy by implementing S&OP [51]
12% improvement in on-time delivery with transportation planning [52]
18% decrease in lead time with process digitization in retail supply chains [53]
22% of retailers report that supply chain planning is not integrated end-to-end [54]
35% of apparel supply chain costs are attributed to logistics [55]
50% of time in apparel supply chain is spent on waiting/handling [56]
25% of retailers have difficulty forecasting demand for fashion items [57]
Section 05
Waste, Returns & Sustainability
10% of inventory is obsolete due to fashion changes [58]
20% of clothes in the world are never worn [59]
Global apparel resale market expected to reach $51B by 2030 [60]
35% of fashion retailers say returns are a top supply chain problem [61]
Reverse logistics costs can account for 0.5% to 3% of revenue for retailers [62]
1.5–2% of total global greenhouse gas emissions come from apparel production [63]
In 2019, the fashion industry represented 10% of global carbon emissions [64]
Fast fashion contributes to about 20% of global wastewater from textile dyeing and finishing [65]
15% of shoppers returned an online purchase due to fit issues [66]
25% of returns in apparel are due to dissatisfaction with quality [67]
30% of fashion retailers say inaccurate sizing data drives returns [68]
Virtual try-on can reduce returns by up to 30% [69]
10% of e-commerce returns are resold as new [70]
40% of returned apparel is liquidated or destroyed [71]
Global textile waste expected to reach 134 million metric tons by 2030 [72]
EU textiles strategy targets separate collection by 2025 [73]
70% of clothing fibers are synthetic [74]
Apparel manufacturing uses about 79 billion cubic meters of water annually [75]
References
Footnotes
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